Arch Construction Animation

Fully bonded structural arch with hidden stainless steel lintels

Reinforced Brick Cladding

SAFESECURE®  Secure retention of facing bricks in all situations.

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The two landmark Towers nestle between Shoreditch Park and the Regents Canal in Hackney, east London. Bulmer Brick Cutting Services are responsible for twelve of the fifteen brick related products being supplied and installed at these striking new tower blocks, as well as several ancillary items and fittings.

The 20 and 16 storey towers are clad with handmade bricks set in a stack bond. Each tower uses a different colour brick with a colour-matched mortar; blue/grey for the western tower and red for the eastern one. Extensive use has been made of the SafeSecure® brick cladding system which enables the use at height of vertical, horizontal and inverted soffit brick clad panels. The system enables the ground floor interiors to feature 5 metre arched curved internal vaulted ceilings. These vaulted soffits bridge the core and the first-floor slabs and allow the exterior brick clad façades of the towers to appear as a continuum of the vaults and the nine supporting brick clad columns at the base of the building.

The brick products comprise special bricks and lintel shelf angles, and fabricated SafeSecure® brick cladding panels. The special bricks are a variety of simple plain cut closers that face the internal walls to the balconies, multiple floor brick paviours, brick clad drain covers and cut and bonded angles. There are six variations of the two types of lintel shelf angles supporting the wet laid brickwork to the external envelope, which require four variations of cut & bonded angles.

The SafeSecure® brick cladding panels (see below) are employed in the hanging balcony soffits, and arched curved internal vaulted ceilings to the ground floor foyers & basement garage entrances.

 

Variations of the SafeSecure® system are used on the balcony balustrades which are topped with stainless steel capping trays each clad in precisely positioned facing bricks bonded & secured to the tray for safety before pointing in mortar on site; each balcony is the mirror image of its immediate neighbour.

Project delivery required the development of a new manufacturing facility and the purchase of purpose made automated brick cutting and processing plant.  The investment enabled high quality volume manufacture of the component parts for each product type.  The developed process and systems massively increased the output and kept the contract ahead of the original proposed schedule. Swift Brickwork is the subcontractor responsible for fitting and pointing the Bulmer supplied SafeSecure® fabricated panels. As of November 2017 completion is on schedule for May 2018.

Brick Cladding Projects

Brick Clad Lintels and Shelf Angles

Brick clad lintel

Installed as quickly and easily as a standard lintel, our brick clad lintels allow a seamless transition from ‘facing brick work’ to integral soffit and lintel, faced in the same or contrasting brick.

Bulmer’s brick clad lintels are brick faced, bespoke, prefabricated ‘steel lintel or shelf angle’ units, fabricated in our factory to a high quality and tolerance. They are CE marked and provided with a DoP (declaration of performance) that includes the structural calculations for the site specific conditions.

We cut your selected brick material and resin bond them to the steel surface, mechanically securing every masonry piece in all situations.

The structural performance and bond strength of our brick clad lintels under accelerated weathering has been verified by Lucideon, a UKAS accredited testing laboratory.

 

 

Patent-pending mechanical reinforcement
Shelf angle rear view
Brick clad shelf angle

  

  

 

 

 

 

  

White Collar Factory, Old Street Yard EC1

The redevelopment of a corner site at Old Street / Silicon Roundabout included a tower and low-rise buildings.

The end elevations carried large steel ventilation ducts which were to be clad in brickwork to replicate the appearance of the wet laid facades. To ensure safety and retention of the cladding over the building design life, the ducts were clad in the SafeSecure® system using slips cut from the same brick type.

Great Suffolk Street, Southwark

This refurbishment and extension of a Victorian warehouse used high quality, crafted materials to complement the existing Victorian building.Two elevations of a two-storey extension to the warehouse featured Victorian style tiles under each window.

The designers were challenged to find a method for mechanically fixing these tiled panels which the SafeSecure® system achieved.

Hoxton Towers, Hackney

The two landmark Towers nestle between Shoreditch Park and the Regents Canal in Hackney, east London. Bulmer Brick Cutting Services are responsible for twelve of the fifteen brick related products being supplied and installed at these striking new tower blocks, as well as several ancillary items and fittings.